You are here: Home » Products » Product Accessories » Eco-Drive Piston Biogas Power Generator TurboCharge Piston Engine

Eco-Drive Piston Biogas Power Generator TurboCharge Piston Engine

Our piston for biogas generators is engineered with methane-resistant coatings and corrosion-resistant alloys to withstand the acidic byproducts of anaerobic digestion. Its high-compression design optimizes thermal efficiency, while low-friction rings and wear-resistant skirts ensure longevity under variable loads. Ideal for decentralized biogas systems, this piston enhances reliability, reduces maintenance, and supports sustainable waste-to-energy conversion.
Availability:
Quantity:
facebook sharing button
twitter sharing button
line sharing button
wechat sharing button
linkedin sharing button
pinterest sharing button
whatsapp sharing button
sharethis sharing button
  • NTA855

  • KING POWER

  • 8409919990

1. Technical Specifications

  • Material

    • Body: Corrosion-resistant alloy steel (Cr-Ni alloy) with enhanced resistance to methane-induced acid corrosion.

    • Coating: Nano-ceramic-graphite composite coating reduces friction coefficient (<0.08) and improves thermal stability.

  • Design Parameters

    • Compression Ratio: 16:1 (customizable up to 18:1) to optimize combustion efficiency for low-calorific biogas.

    • Piston Rings: Three low-tension rings minimize gas leakage, improving sealing efficiency by 30%.

    • Skirt Design: Tapered skirt with dynamic load balancing reduces vibration and noise.

  • Operating Conditions

    • Temperature Range: -20°C to +450°C (supported by high-temperature coating).

    • Load Adaptability: 50%–110% rated power dynamic regulation for biogas supply variability.

2. Core Advantages

  • Corrosion Resistance & Longevity

    • Nano-coating resists H₂S and chloride corrosion in biogas, extending lifespan to 2x+ traditional pistons.

  • High Thermal Efficiency

    • High compression ratio boosts efficiency to 38%–40%, reducing fuel consumption per kWh.

  • Low Maintenance Costs

    • Low-friction rings and self-lubricating skirt reduce oil consumption, extending maintenance intervals to 5,000+ hours.

  • Environmental Compliance

    • Low-emission design reduces unburned HC and NOx, meeting EU Stage V and EPA Tier 4 standards.

3. Applications

  • Agricultural Biogas Projects

    • Converts livestock manure and crop residues into reliable power for on-farm use or grid connection.

  • Industrial Waste Treatment

    • Energizes food processing plants, wastewater treatment facilities, and more using organic waste.

  • Decentralized Energy Systems

    • Enables off-grid or remote power supply, reducing reliance on fossil fuels.

4. Maintenance & Support

  • Smart Monitoring

    • Optional piston temperature and vibration sensors enable real-time health tracking and early fault detection.

  • Quick-Change Design

    • Modular structure reduces replacement time to <2 hours, minimizing downtime.

  • Global Service Network

    • 24/7 technical support and spare parts availability across Asia, Europe, and the Americas.

5. Certifications & Compliance

  • ISO 9001 Quality Management System certified.

  • CE safety standards and EPA emissions regulations compliant.

Product Value Summary

The piston is engineered for the harsh conditions of biogas generation, combining material innovation and structural optimization to deliver efficient, reliable, and low-cost energy conversion. Whether for agricultural waste or industrial byproducts, it ensures stable power output, supporting customers’ carbon neutrality goals.

Differentiators:

  • Corrosion-resistant coating directly addresses biogas acidity challenges.

  • High compression + low friction balances efficiency and durability, reducing total lifecycle costs.

  • Dynamic load adaptability perfectly matches the intermittent nature of biogas supply.


活塞 (2)活塞 (7)活塞 (8)活塞 (5)活塞 (9)活塞 (10)活塞 (1)

Mainly provide cutomers all over the world the natural gas generator set, biogas generator set, coalbed gas generator set, diesel generator set, gsoline generator set as well as the relative spare parts.

CONTACT US

Phone: 0086 13510078491 / 0086 755 27152268
Email: trading-5@kingpowerltd.com
            luowangus@163.com
Fac.Add.: Tianraobu Village, Hengli Town, Dongguan City, Guangdong Province, 523472, China.

QUICK LINKS

PRODUCTS CATEGORY

SIGN UP FOR OUR NEWSLETTER

Copyright © 2024 King Genset Company Limited.All Rights Reserved. | Privacy Policy | Sitemap