T: 0086 13510078491
Tianraobu Village, Hengli Town, Dongguan City, Guangdong Province, 523472, China.
| Quantity: | |
|---|---|
464424
KING POWER
8421999090
Generator sets (gensets) are critical power systems used in industrial, commercial, and emergency applications. However, their performance and longevity heavily depend on clean air intake. Contaminants such as dust, soot, oil fumes, and harmful gases (e.g., NOx, SOx) can:
Reduce engine efficiency by clogging air filters.
Increase fuel consumption due to restricted airflow.
Cause premature wear on pistons, cylinders, and turbochargers.
Lead to costly downtime in mission-critical environments.
The Honeycomb Gas Filter Air Purifier is engineered to address these challenges, offering high-efficiency gas-phase filtration combined with durable honeycomb structure design for optimal genset performance.
Unlike traditional panel filters, this purifier utilizes a hexagonal honeycomb matrix, which provides:
Higher surface area (up to 3x more than flat filters) for enhanced particle capture.
Lower pressure drop (≤50 Pa at rated flow) to maintain engine efficiency.
Structural stability under high vibration and temperature conditions.
The system integrates four filtration layers to target different contaminants:
| Stage | Filter Type | Function |
|---|---|---|
| 1 | Pre-Filter (Mesh) | Captures large debris (e.g., leaves, insects) to extend main filter life. |
| 2 | HEPA-Grade Fiberglass | Removes 99.97% of PM2.5 and PM10 particles (down to 0.3 microns). |
| 3 | Activated Carbon Layer | Adsorbs volatile organic compounds (VOCs), oil fumes, and odors. |
Filtration Efficiency: 99%+ for particulates (0.3–10 μm).
Gas Removal Rate: 85–95% for NOx/SOx (depending on flow rate).
Service Life: 200-300 operating hours (varies by environment).
Pressure Drop: <2% increase over 12 months under normal conditions.
Housing Material: plastic.
Sealing Technology: Silicone gaskets for IP55-rated dust/water resistance.
Mounting Options: Universal design for easy retrofitting on diesel/gas gensets.
Quick-Release Filter Cartridges: No tools required for replacement.
Transparent Inspection Window: Visual indicator for filter saturation.
Differential Pressure Gauge: Monitors filter condition in real time.
Power Range: Suitable for gensets from 10 kVA to 2,500 kVA.
Environmental Adaptability: Operates in temperatures from -20°C to +60°C.
Certifications: Meets ISO 8573-1 (Class 0), EU Stage V, and EPA Tier 4 standards.
Data Centers: Prevents dust-induced short circuits in server rooms.
Oil & Gas Plants: Filters explosive gases from backup generators.
Mining Operations: Reduces abrasive dust in remote genset installations.
Hospitals: Ensures uninterrupted power during air filtration maintenance.
Telecom Towers: Protects generators from sandstorms in desert regions.
Disaster Relief: Portable units with pre-installed filters for rapid deployment.
A copper mine in Chile at 4,500m elevation faced frequent genset failures due to fine volcanic ash. After installing the Honeycomb Filter:
Engine overhaul intervals extended from 500h to 2,000h.
Fuel efficiency improved by 12% due to optimized airflow.
Maintenance costs reduced by $18,000/year per genset.
Daily: Check pressure gauge and inspect for leaks.
Monthly: Clean pre-filter with compressed air (≤0.3 MPa).
Quarterly: Test gas removal efficiency using a portable analyzer.
Visual: Discoloration or deformation of carbon layer.
Performance: Pressure drop exceeds 500 Pa.
Operational: Increased exhaust smoke or engine knocking.
Reduces CO₂ Emissions: By improving fuel combustion efficiency.
Extends Equipment Life: Minimizes e-waste from premature genset replacements.
Complies with Green Standards: Meets CARB and EU Ecodesign directives.
For a 500 kVA diesel genset operating 2,000h/year:
| Cost Factor | Without Filter | With Honeycomb Filter | Savings/Year |
|---|---|---|---|
| Fuel Consumption | 180,000 L | 165,600 L (-8%) | $12,420 |
| Maintenance Labor | $4,800 | $1,920 (-60%) | $2,880 |
| Filter Replacement | $0 | $450 | -$450 |
| Total Net Savings | $14,850 |
Assumptions: Diesel cost = 1.20/L;Laborrate=80/h.
This purifier represents a paradigm shift in genset air filtration by combining:
✅ Industrial-grade durability for harsh environments.
✅ Smart monitoring to prevent unplanned downtime.
✅ Verifiable cost savings through fuel and maintenance reductions.
Whether for prime power, standby, or mobile applications, it ensures gensets operate at peak efficiency while meeting global emissions regulations.
Generator sets (gensets) are critical power systems used in industrial, commercial, and emergency applications. However, their performance and longevity heavily depend on clean air intake. Contaminants such as dust, soot, oil fumes, and harmful gases (e.g., NOx, SOx) can:
Reduce engine efficiency by clogging air filters.
Increase fuel consumption due to restricted airflow.
Cause premature wear on pistons, cylinders, and turbochargers.
Lead to costly downtime in mission-critical environments.
The Honeycomb Gas Filter Air Purifier is engineered to address these challenges, offering high-efficiency gas-phase filtration combined with durable honeycomb structure design for optimal genset performance.
Unlike traditional panel filters, this purifier utilizes a hexagonal honeycomb matrix, which provides:
Higher surface area (up to 3x more than flat filters) for enhanced particle capture.
Lower pressure drop (≤50 Pa at rated flow) to maintain engine efficiency.
Structural stability under high vibration and temperature conditions.
The system integrates four filtration layers to target different contaminants:
| Stage | Filter Type | Function |
|---|---|---|
| 1 | Pre-Filter (Mesh) | Captures large debris (e.g., leaves, insects) to extend main filter life. |
| 2 | HEPA-Grade Fiberglass | Removes 99.97% of PM2.5 and PM10 particles (down to 0.3 microns). |
| 3 | Activated Carbon Layer | Adsorbs volatile organic compounds (VOCs), oil fumes, and odors. |
Filtration Efficiency: 99%+ for particulates (0.3–10 μm).
Gas Removal Rate: 85–95% for NOx/SOx (depending on flow rate).
Service Life: 200-300 operating hours (varies by environment).
Pressure Drop: <2% increase over 12 months under normal conditions.
Housing Material: plastic.
Sealing Technology: Silicone gaskets for IP55-rated dust/water resistance.
Mounting Options: Universal design for easy retrofitting on diesel/gas gensets.
Quick-Release Filter Cartridges: No tools required for replacement.
Transparent Inspection Window: Visual indicator for filter saturation.
Differential Pressure Gauge: Monitors filter condition in real time.
Power Range: Suitable for gensets from 10 kVA to 2,500 kVA.
Environmental Adaptability: Operates in temperatures from -20°C to +60°C.
Certifications: Meets ISO 8573-1 (Class 0), EU Stage V, and EPA Tier 4 standards.
Data Centers: Prevents dust-induced short circuits in server rooms.
Oil & Gas Plants: Filters explosive gases from backup generators.
Mining Operations: Reduces abrasive dust in remote genset installations.
Hospitals: Ensures uninterrupted power during air filtration maintenance.
Telecom Towers: Protects generators from sandstorms in desert regions.
Disaster Relief: Portable units with pre-installed filters for rapid deployment.
A copper mine in Chile at 4,500m elevation faced frequent genset failures due to fine volcanic ash. After installing the Honeycomb Filter:
Engine overhaul intervals extended from 500h to 2,000h.
Fuel efficiency improved by 12% due to optimized airflow.
Maintenance costs reduced by $18,000/year per genset.
Daily: Check pressure gauge and inspect for leaks.
Monthly: Clean pre-filter with compressed air (≤0.3 MPa).
Quarterly: Test gas removal efficiency using a portable analyzer.
Visual: Discoloration or deformation of carbon layer.
Performance: Pressure drop exceeds 500 Pa.
Operational: Increased exhaust smoke or engine knocking.
Reduces CO₂ Emissions: By improving fuel combustion efficiency.
Extends Equipment Life: Minimizes e-waste from premature genset replacements.
Complies with Green Standards: Meets CARB and EU Ecodesign directives.
For a 500 kVA diesel genset operating 2,000h/year:
| Cost Factor | Without Filter | With Honeycomb Filter | Savings/Year |
|---|---|---|---|
| Fuel Consumption | 180,000 L | 165,600 L (-8%) | $12,420 |
| Maintenance Labor | $4,800 | $1,920 (-60%) | $2,880 |
| Filter Replacement | $0 | $450 | -$450 |
| Total Net Savings | $14,850 |
Assumptions: Diesel cost = 1.20/L;Laborrate=80/h.
This purifier represents a paradigm shift in genset air filtration by combining:
✅ Industrial-grade durability for harsh environments.
✅ Smart monitoring to prevent unplanned downtime.
✅ Verifiable cost savings through fuel and maintenance reductions.
Whether for prime power, standby, or mobile applications, it ensures gensets operate at peak efficiency while meeting global emissions regulations.
